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Carving A Sign

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Below you will find step-by-step how I cut and carve a custom wood piece of art.

Click on pictures for closeups

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This cedar sign began as two boards. After glue-ups, the top is cut to measure with the band saw.
The sign boards are now sanded on both sides.

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After complete sanding, a keyhole slot is cut into the back. (for wall hanging) This slot insures the sign will hang flush to the wall.
Next, I use a flush trim bit (with a template) and round the four corners giving the sign a 'smooth' look around the edges.

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In this next step I start doing the art work. First step is to outline the border, using a compass.

After the border is lined out, I trace in the wording and artwork that was chosen by the customer. In this case a beautiful flower.

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Power Carving begins with plunge cuts around the flower and border of the sign. Good hand/eye coordination is required for this step. (and good lighting)

Carving continues around the letters. Notice the custom acrylic base I custom made for plunge power carving. It measures 12x12 inches and is 3/8 inch thick. (yes its heavy)

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The plunge carving is complete. Next step is to hand carve the edges around the borders and lettering. This is done using a Dremel hand tool and a carving knife.

After the detail carving and fine sanding is complete, this piece is ready for hand painting.

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Hand painting has been added to the lettering, artwork, and border. The next (and last) step is to spray on the finish coat, which will darken the cedar and add depth into the carving.

Two coats of protective varnish has been sprayed and the sign will dry to a high gloss finish.

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