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This cedar sign began as two
boards. After glue-ups, the top is cut to measure with the band saw.
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The sign boards are now sanded
on both sides.
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After complete sanding, a keyhole
slot is cut into the back. (for wall hanging) This slot insures the sign will hang flush to the wall.
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Next, I use a flush trim bit
(with a template) and round the four corners giving the sign a 'smooth' look around the edges.
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In this next step I start doing
the art work. First step is to outline the border, using a compass.
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After the border is lined out,
I trace in the wording and artwork that was chosen by the customer. In this case a beautiful flower.
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Power Carving begins
with plunge cuts around the flower and border of the sign. Good hand/eye coordination is required for this step. (and good
lighting)
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Carving continues around
the letters. Notice the custom acrylic base I custom made for plunge power carving. It measures 12x12 inches and is 3/8 inch
thick. (yes its heavy)
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The plunge carving is
complete. Next step is to hand carve the edges around the borders and lettering. This is done using a Dremel hand tool and
a carving knife.
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After the detail carving
and fine sanding is complete, this piece is ready for hand painting.
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Hand painting has been
added to the lettering, artwork, and border. The next (and last) step is to spray on the finish coat, which will darken the
cedar and add depth into the carving.
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Two
coats of protective varnish has been sprayed and the sign will dry to a high gloss finish.
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